Technical inspection record
Direct and instrument-assisted visual inspection to review identification, condition, and wear of lifting accessories, slings, hoists, magnets, clamps, and spreader beams.
Technical scope
01
02
03
Technical evidence
Wire ropes and wire-rope slings: broken wires, wear, corrosion, and deformation
Chains and accessories: links, master links, hooks, and locking systems
Textile slings: labels, cuts, abrasion, stitching, and terminals
When use, condition, or applicable rules call for a targeted inspection.
Components, markings, condition, and function are checked with the applicable method.
Results, evidence, and follow-up stay connected to the equipment in Cruscotto™.
Technical appendix
The complete tables remain available to prepare the work and share inspection criteria.
EN 1492-1 - Flat woven webbing slings made of man-made fibres · EN 1492-2 - Roundslings made of man-made fibres · EN 1677 - Alloy steel components for slings, grade 8 and 10
| Check | Method | Acceptance criterion | Discard criterion |
|---|---|---|---|
| Identification tag present | Visual | Label present, readable, correct data | Missing or unreadable |
| Webbing integrity: surface abrasion | Visual | No deep abrasion | Evident or localised abrasion |
| Presence of cuts, including small cuts | Visual | No cuts or interrupted fibres | Cuts or tears present |
| Chemical or heat alteration | Visual | No alteration, rigidity, or odours | Clear chemical or thermal attack |
| Outer sleeve integrity for roundslings | Visual | Continuous and intact sleeve | Damaged or missing sleeve |
| Stitching integrity | Visual | Complete and regular stitching | Missing, loose, or broken stitching |
| Unauthorised repairs | Visual | No non-original repairs | Artisanal stitching or modifications |
| Metal accessory assembly | Visual | Accessories correctly mounted and solid | Wrong or loose accessories |
| CE marking and accessory grade | Visual / documentary | Present and readable, grade 80/100 | Missing or unreadable |
| Suspension ring wear | Caliper measurement | Thickness reduction <10% | Reduction >=10% |
| Terminal hook wear | Caliper measurement | Thickness reduction <10% | Reduction >=10% |
| Locking system function | Visual | Regular operation | Blocked or damaged system |
UNI ISO 4309:2019 - Wire ropes inspection, maintenance, and discard · EN 1677-1 - Forged components for slings, grade 8 · EN 1677-2 - Hooks with latch, grade 8 · EN 1677-3 - Self-locking hooks, grade 8 · EN 1677-4 - Master links, grade 8
| Check | Method | Acceptance criterion | Reference standard |
|---|---|---|---|
| Identification tag | Visual | Present, readable, data consistent with CE certificate | UNI ISO 4309:2019 |
| Rope surface condition | Visual | Intact surface, no deep corrosion or covering paint | UNI ISO 4309:2019 |
| Broken wires | Visual | Broken wires within limits defined by the standard for the rope construction | UNI ISO 4309:2019 |
| Permanent deformation | Visual | No birdcaging, bottleneck deformation, or rigid kinks | UNI ISO 4309:2019 |
| Suspension ring wear | Caliper | Thickness reduction <10% compared with original | EN 1677-4 |
| Accessory assembly | Visual | Components correctly mounted, with no play or defects | EN 1677-1 |
| Terminal accessory integrity | Visual | No cracks, crushing, notches, or abusive markings | EN 1677-2 / EN 1677-3 |
| Terminal hook wear | Caliper | Thickness reduction <10% and regular geometry | EN 1677-2 / EN 1677-3 |
| Locking system function | Visual | Automatic closure working, without friction or excessive play | EN 1677-2 / EN 1677-3 |
| Bolts, nuts, shackles | Visual + caliper | Intact threads, tightened components, no evident wear | EN 1677-1 |
UNI EN 13155:2021 - Removable load lifting attachments · Machinery Directive 2006/42/EC · INAIL guidelines - Lifting appliances · Manufacturer technical manuals
| Check | Method | Acceptance criterion | Reference standard |
|---|---|---|---|
| Identification plates: CE, capacity, serial number | Visual | Present on both sides, readable and complete data | EN 13155 §7.2 |
| Polar surface cleaning | Visual | No oil, grease, dust, or filings | EN 13155 §5.4 |
| Polar surface condition | Visual | Smooth surfaces, no cracks or excessive wear | EN 13155 §5.4 |
| Rotation shaft movement | Manual | Smooth movement, no jerks or blocking | EN 13155 §5.4 |
| External body condition | Visual | No deformation, notch, or visible damage | EN 13155 §5.2 |
| Activation lever function | Functional test | Regular movement, no excessive play | EN 13155 §5.4 |
| Safety mechanism function | Functional test | Mechanical lock active in ON position, manually releasable only | EN 13155 §5.4 |
UNI EN 13155:2021 - Cranes, removable load lifting attachments · INAIL guidelines - Lifting equipment inspections · Manufacturer user manuals
| Check | Method | Acceptance criterion | Reference standard |
|---|---|---|---|
| CE marking | Visual | Present, readable, conforming | EN 13155 §7.2 |
| Capacity, serial number, manufacturer | Visual | Readable, complete data consistent with manual | EN 13155 §7.2 |
| Structural integrity: body | Visual | No visible crack, impact, or deformation | EN 13155 §5.2 |
| Surface condition | Visual | No active corrosion or covering paint | INAIL guidelines |
| Segment-ring movement: clamp open | Visual | Smooth movement, no friction or blocking | EN 13155 §5.3 |
| Connecting pin wear | Visual + caliper | Wear <=10% compared with original diameter | EN 13155 §5.3 |
| Locking lever wear | Visual | Lever not deformed, no abnormal play | EN 13155 §5.3 |
| Spring function | Manual test | Resistance present under pressure on ring with lever closed | EN 13155 §5.3 |
| Toothed sector wear | Visual | Teeth clean, not damaged or deformed | EN 13155 §5.3 |
| Safety locking system | Functional test | Works correctly and activates during gripping | EN 13155 §5.3 |
| Connected accessories: shackles and links | Visual | Intact, marked, correctly installed | EN 1677 |
| Lubrication | Manual check | Applied where required by manual | INAIL guidelines |
| Annual inspection | Authorised technician | Certified disassembly, inspection, and reassembly | Manufacturer manual |
UNI EN 13157 - Cranes, hand-powered lifting equipment · ISO 7592 - Chains for hand-operated chain hoists · Machinery Directive 2006/42/EC · D.Lgs. 81/2008 - Annex VI · INAIL guidelines - Lifting equipment inspections
| Check | Method | Acceptance criterion | Reference standard |
|---|---|---|---|
| CE marking | Visual | Present, readable, conforming | Directive 2006/42/EC |
| Capacity, serial number, manufacturer | Visual | Readable, complete data consistent with manual | EN 13157 §7.2 |
| Hoist body integrity | Visual | No deformation or structural damage | EN 13157 §5.2 |
| Surface condition | Visual | No deep corrosion or covering paint | INAIL |
| Upper/lower hooks | Visual | Intact, latches working, no deformation | EN 13157 §5.3 |
| Safety and anti-derailing devices | Visual | Present, correctly mounted, intact | EN 13157 §5.3 |
| Brake, lock, end-stop function | Manual test | Smooth operation and secure engagement | EN 13157 §5.3 |
| Load chain integrity | Visual | No visible defect, crushing, or cut | EN 13157 Annex C |
| Chain elongation | Measure / comparison | <=2% versus nominal length | EN 13157 Annex C |
| Link diameter reduction | Caliper | <=5% versus nominal value | ISO 7592 |
| Pins, bolts, rings wear | Visual + caliper | No excessive play or visible wear | INAIL |
| Lubrication | Manual check | Chain lubricated, moving components greased | EN 13157 / Manufacturer manual |
EN 818-2 - Grade 8 chains for slings · EN 1677-1 - Forged components for slings, grade 8 · EN 1677-2 - Hooks with latch, grade 8 · EN 1677-3 - Self-locking hooks, grade 8 · EN 1677-4 - Master links, grade 8 · EN 818-4 - Grade 8 chain slings - Safety
| Area | Included checks | Method | References |
|---|---|---|---|
| Identification | Markings, tag, capacity, number of legs, class, and manufacturer data | Visual / documentary | EN 818-4, EN 1677 |
| Chain | Deformed links, cuts, crushing, corrosion, elongation, and wear | Visual + caliper | EN 818-2 |
| Accessories | Master links, joining links, shortening hooks, shackles, and connections | Visual | EN 1677-1, EN 1677-4 |
| Hooks | Integrity, opening, latches, self-locking hooks, and safety devices | Visual + functional | EN 1677-2, EN 1677-3 |
| Outcome | Conforming equipment identification or withdrawal from service if non-conforming | Cruscotto™ report | D.Lgs 81/08 |
Inspection outcome
Cruscotto™
The result, documents, useful images, and follow-up form a searchable history for each piece of equipment.
Applicable references
Complete references remain available without interrupting the operational reading of the record.
Scope boundaries
The method detects only discontinuities compatible with the material, preparation, and physical inspection principle. Doubts or out-of-scope indications require a complementary method or specialist assessment.
Clarify scope, indicative timing, registers, reports, and equipment traceability before planning the campaign.
